Key Differences Between Polysulphide and Polyurethane Sealants

Posted by Author David Lee

Here are the key differences between polysulphide and polyurethane sealants:

  1. Chemical composition:
    • Polysulphide: Made from liquid polymers containing sulphur atoms
    • Polyurethane: Derived from the reaction of polyols with diisocyanates
  2. Durability:
    • Polysulphide: Generally more durable and longer-lasting
    • Polyurethane: Good durability but typically not as long-lasting as polysulphide
  3. UV resistance:
    • Polysulphide: Excellent UV resistance
    • Polyurethane: Fair to good UV resistance, may degrade faster in direct sunlight
  4. Chemical resistance:
    • Polysulphide: Superior resistance to oils, fuels, and many chemicals
    • Polyurethane: Good chemical resistance, but not as broad as polysulphide
  5. Flexibility:
    • Polysulphide: Highly flexible, maintains elasticity over time
    • Polyurethane: Good initial flexibility, may become less flexible with age
  6. Adhesion:
    • Polysulphide: Excellent adhesion to various substrates
    • Polyurethane: Very good adhesion, sometimes better than polysulphide on certain materials
  7. Curing time:
    • Polysulphide: Generally slower curing
    • Polyurethane: Typically faster curing
  8. Cost:
    • Polysulphide: Usually more expensive
    • Polyurethane: Generally more cost-effective
  9. Environmental impact:
    • Polysulphide: May contain volatile organic compounds (VOCs)
    • Polyurethane: Low-VOC options are available
  10. Application:
    • Polysulphide: Often used in high-performance applications like aerospace and marine environments
    • Polyurethane: Widely used in construction, automotive, and general industrial applications⁠

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